Digital Dot Gauge Quantifying Paint Defects with AI

デジタルドットゲージ

Challenges Facing the Coating Industry

Quality Perception Mismatch

品質認識の不一致

On the supplier side, fear of pass/fail judgments often leads to over-engineering, while lowering standards raises concerns about defects.

On the customer side, decision-makers face the burden of supplier selection, along with increased costs from over-quality and the risk of losing trust due to delivery delays.

Double Checking

二重確認

Less-experienced inspectors often lack the confidence to make decisions due to fear of overlooking defects.

Even veteran inspectors cannot fully delegate inspections, preventing them from focusing on higher-value tasks.

Seasonal Quality Variation

繁/閑で品質差

During peak periods, heavy workloads can lead to less thorough inspections and an increase in overlooked defects.

During slow periods, having more time often results in excessive inspections, driving up costs due to over-quality.

AIN SOLUTIONS’ Solution for Paint Inspection

Conventional Inspection
Our Product
目視の曖昧さ
目視の曖昧さ 目視の曖昧さ 目視の曖昧さ 目視の曖昧さ 目視の曖昧さ
Digital Dot Gauge
AIN-M-C01
A Precision Step Beyond Visual Inspection
AIN-M-C 01 AIN-M-C 01

Handheld Type No Restrictions on Inspection Location

AIN-M-C 01
Continuous Operation
Up to 3 Hours
Monitor Weight
390g
Camera Weight
50g
AIN-M-C 01

An intuitive, easy-to-use interface that anyone can operate with ease.

An ergonomic grip design that is easy to hold and helps prevent slipping,
ensuring stability and comfortable one-handed operation.

The shutter can be operated via
the slide switch on the camera or directly from the monitor interface.

Monitor Dimensions
Width
160
mm
Depth
45
mm
Height
100
mm
Camera Dimensions
Width
37
mm
Depth
35
mm
Height
103
mm
AIN-M-C 01

Measurable Targets Enlarged Detection of Dust and Foreign Particles

Examples shown are for reference only.
If you need to inspect or measure specific types of dust or foreign matter unique to your application, AI customization is available upon consultation.
Case
凡例
Case 1 Non-Embedded Particle
塗膜に埋まっていないケース
Case 2 Embedded Particle
塗膜に埋まったケース
Case 3 Non-Embedded Hair-Like Debris
塗膜に埋まっていない毛ゴミ
検知範囲
ゴミ
塗膜
素地

Process Optimization A Rework-Free Workflow

Conventional Inspection
従来検査
Our Product
本製品

Improved Cost Effectiveness Reduced Costs

コスト削減 コスト削減
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